ISA100 Wireless is a standard, robust, user-centric wireless protocol. With the expansion of existing ISA100 wireless applications, the possibility of new ISA100 wireless applications, removing protocol barriers and activating the Industrial Internet of Things , adds value. The only wireless network that enables multiple applications Alcoa is the world leader in bauxite, alumina and aluminum products. As Alcoa evaluated automation systems and their path to digital maturity, they are a single wireless network. Which could be considered as an application throughout the plant. This beautiful solution simplifies management, increases operational efficiency, and enables new applications.
The inherent wireless features of the ISA100 allow it to act as a single wireless infrastructure, a network of networks, which can accommodate a variety of wireless protocols. This was the complete Alcoa protocol for achieving its vision. Their visibility was multifaceted, providing automation connectivity from sensor level data to the operator interface. ISA100 Wireless provides Alcoa with an engineered, secure, managed and integrated wireless network. The ISA100 wireless protocol is built around a secure communication model that provides management and integration tools that allow devices to be easily and securely added to the network.
As with any complex process facility, sensors and actuators are selected based on their suitability for the purpose and the provision of a set of functions that support the process needs. This requires the use of wireless tools and sensors of different protocols provided by different vendors.
ISA100 Wireless Compliance assured Alcoa that these devices are compatible and can be integrated into the ISA100 wireless network all at once. The ISA100 Wireless allows Alcoa to use a variety of devices, including wireless remote sensors for device monitoring and status devices, as well as mobile operating devices, such as handheld terminals.
The integration of current and future IIoT applications was Alcoa’s main driver for installing the ISA100 wireless infrastructure. The ISA100 Wireless is the only wireless protocol ready for true IIoT integration, with features such as IPv6, advanced routing, IPsec security features and online provisioning all embedded in the protocol.
Advantages of installing ISA100 Wireless
The ability to offer all of these features and benefits is good, but what are the benefits of Alcoa using the ISA100 Wireless this way?
1) Less cost of capital A major advantage was lower costs in installation costs and reduced life cycle by using wireless devices instead of wired devices. Wired devices require expensive initial installation of conduits and wires, cable trays, and / or buried cable ducts. Engage with it throughout your life cycle, wireless systems do not.
2) Reduce installation time Since wireless devices only need to be installed at the sensor point, the installation time of ISA100 sensors and wireless devices is significantly reduced.
3) Increase insight and efficiency In addition, the ISA100 Wireless enabled the use of mobile sensors to troubleshoot or perform tests, a method that is impossible with wired sensors. With the ability of the operator to monitor and maintain the process close to the equipment, Alcoa was able to benefit from greater insight and efficiency in deploying and using mobile work applications.
4) Advanced continuous improvement Integration of newly available wireless data directly from existing equipment and new types of sensors installed in the device, advanced continuous improvement processes using factory process models, rich data repositories, advanced analysis and maintenance methods Agile activates, all of which allow operators to visualize and understand plant problems and opportunities in impossible ways.
ISA100 Wireless enables the future
The success of the ISA100 wireless installation at Alcoa had other benefits that were not anticipated for the first time. Alcoa realized that the ISA100 Wireless may provide other sensor innovations that meet the company’s other needs. In addition to existing ISA100 wireless devices, Alcoa is working with ISA100 wireless device vendors to develop new devices to meet their automation needs. Some examples include: – A lightweight wireless pressure transmitter for use as a wireless sphygmomanometer – A wireless safety shower panic button – A wireless push button that can be used in multiple installations and applications including a pulse version for operator speed Use Stamping – An ISA100 wireless serial interface that can be used in expertly built-in analytics based on a small PLC operating system.
Alcoa has made significant savings and improvements since installing the ISA100 wireless infrastructure. With the ISA100 wireless protocol and technology that can be used in the future, there are more benefits to be discovered! Must do this for this video. I hope you have learned something practical about ISA100 Wireless that can be used in your profession. Want to know more? If you want to know more about ISA100 Wireless, visit isa100wci.org .
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